OxyEye Oxygen Controller
for SCR/CCR
By Carlo
Marcheggiani 2003
This
is a brief description of the OxyEye oxygen controller for semi/full closed
circuit rebreather. The instrument design is based on a Microchip
microcontroller that realize the A/D conversion, mathematical calculation,
calibration factors storage and display drive. The instrument is able to
measure voltages belonging up to three sensors, translate them in PPO2
readings and calculate the average of them. It reads also the battery’s
voltage and checks it in real time to generate a “low battery” alarm about
one hour before the system shutdown. The “low battery” alarm message is
shown for 3 second and it produces a long beep, after this it will show the
PPO2 values again and a square sign on the right side of PPO2’s line,
like shown on fig.1
Fig.1
Other than LCD, the controller
drives a Beeper and a two colour light emitting diodes able to give all the
information about the PPO2 level according the following table:
The PPO2min limit can be
set between 0,16 and 0,21 ATA; the PPO2max limit between 1,55 and 1,70
ATA; the Setpoint between 1,30 and 1,60 ATA enabling the setup menu, holding
pressed both buttons after the welcome screen, like fig.2
Fig.2 Fig.3
In fig.3 is shown the
calibration menu that appear after the PPO2 limits setup. On the bottom row
are shown the sensors voltages in millivolt. This allow to verify the
stability of the reference mix gas in the loop and the goodness of the
sensors it selves.
Anyway the
calibration routine will exclude the sensors with a poor voltage, marking
them with the X sign on the right side of top row. Moreover, it will exclude
also the unconnected sensors, marking them with the - (dash) sign. The
calibrated sensor will be indicated by the * (star) sign. Excluded sensors,
of course will not be considered in the average calculation, like shown on
fig.4.
Fig.4 Fig.5
In fig.5 is shown how can
you choose the reference gas for calibration, either air or oxygen. It is
not possible the casual activation of setup and calibration menus, but is
possible, if wanted, to change of PPO2 limits on flight. A serious danger
like low PPO2 value will be indicated by a fixed red light, like shown on
fig.6.
Fig.6 Fig.7
On fig.7 is shown the
blinking (!) green light, because PPO2 is over PPO2min, but under Setpoint
(PPO2=0.20 ATA). Notice in the dark picture the backlighted LCD.
On fig.8 is shown the complete system
installed on the head of the EDI2002 Semiclosed Rebreather, where are
located the 9 Volts battery and two Teledyne R-22D sensors.
Fig.8
The red molex plug connects the
third sensor (not installed here) to the HS Eng dive computer.
The OxyEye cabinet was built
from a block of aluminium with a black anodized treatment and the window is
6 mm thick polycarbonate. The sealing is a 1,7 mm O-ring. In fig.8 is also
visible the left pushbutton. Pushbuttons have no through and through holes,
but they use two small magnets to activate two golden reed contacts located
inside the cabinet due to avoid flooding. The maintenance of the stainless
springs and magnets is possible unscrewing the pushbuttons retainers. The
cabinet is kept at ambient pressure (this assures a sealing without
environmental pressure limit) via the connection hose that contain also the
electrical wiring to sensors, battery and LED. The hose is connected to the
rebreather body using a passing through G1/4 connector. The LED cable is
connected using a PG7 standard passing through connector. Optionally the
controller can drive a solenoid oxygen valve to realize an automated PPO2
control. On this case a battery with bigger capacity is required (in eg. 6 x
AA 1,5 V).
For more info please mail
to: carlo.speleo@libero.it or
edirebs@libero.it .
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